Manufacturing Process
BioPackz is one of the pre-eminent palm-leaf products manufacturers based in the U.K. Located in proximity to palm leaf plantations helps us manufacture and deliver products at an affordable cost. India is full of Areca palm trees, grown for betel nuts and has immense usage in making eco-friendly plates. We collect the fallen areca leaf sheaths and transfer them to the production facility. Being a leading palm leaf product manufacturer, we adhere to international quality standards. We achieve this by developing hygienic manufacturing conditions, a well-trained workforce and a quality assurance team. Within a short span, we have immensely contributed to the production of nature-friendly products. Working with a strong team supports us in producing the most elegant tableware.
So, one can say we not only deliver products but also take care of quality. We manufacture products through a 100% chemical-free process that minimizes carbon footprints. On collecting the Areca palm sheaths, we send them for the cleaning process. Our team washes them with water to remove the sand particles over them. Our dream of sustainable manufacturing motivates us to reuse the water used for cleaning areca sheaths.
On washing the sheath, we leave them for a while to drain the water, followed by pressing and molding to give them impressive designs. After that customer gets the final product. We can make eco-friendly products from palm leaves; this is not something we did not know. Earlier, it was tradition to use palm leaf plates for serving a meal. We just gave these products a modern definition. At BioPackz, we have merged the age-long tradition with modern techniques to bring innovation by serving mother nature. Let us understand in detail how we produce a product at BioPackz.
How We Manufacture Commendable Areca Leaf Plates?
Areca disposable leaf plates are a trending concept in dinnerware, forcing companies(including us) to approach an eco-friendly way of living. It is a myth that eco-friendly products are not durable and economical. Not only durable but also an option to serve meals in a healthy container.
Let us know how we make these plates as per the client’s requirements.
Collect Areca Leaves
On drying up, areca palm leaves fall from the tree. Areca palm leaf shedding season starts in October and ends in May. We can not expect shedding in monsoon. Our team collects those fallen leaves to transfer them to the production facility. On processing further comes the beautiful Areca palm leaf plates.
Transfer
After collecting areca palm leaves, the next is to arrange for them to transfer to a production facility. Our team bundled together the leaves with the help of the local community and loaded them in the sourcing vehicle. For the smooth processing of leaves, it is necessary to keep them in a bundle. Every fallen leaf is precious to us.
Drying up and Storage
At this stage, we sun dry the leaves to turn them into beautiful areca leaf plates. Before sending them for sun drying, we select premium quality leaves. On enough sun drying, storage processes come into action. We believe in the uninterrupted delivery of disposable leaf plates throughout the year. That motivates us to store enough dried leaves.
Water Cleaning
Our team cleans the dried leaves with water to remove the dust particles or sand. Cleaning the leaves with water helps to maintain the necessary moisture level.
Molding The Leaves
Moisten leaves are easy to mold in any shape and design. On pressing the leaves, our team shows their creativity and turns them into remarkable areca palm leaf plates, bowls, platters and plates with sections. It adds a fun element to the work.
On drying up, the leaves stay with the given shape.
Leaves Re-cleaning
These cute areca leaf products go through many things to get the final shape. That makes them prone to dust and any unwanted particles. Re-cleaning of areca leaves makes them ready to undergo the sterilization process. This time we clean them through the air and not with water. Using water can make them lose their shape and texture.
Sterilization
It is important to secure the product against microorganisms. We do sterilization in various parts. Air drying and air cleaning is the first step. Further, areca leaf products are treated for UV rays. On completing sterilization, we send the products for sealing and packing.
Inspection, Seal and Pack
It is the final stage, where our inspection team gives a final look at the areca leaf products. On passing inspection, our team seals and packs the product for final delivery to vendor locations. This is how we take care of the manufacturing process of areca palm leaf plates. We use it as a disposable product, but its production involves a lot of effort.
Our Quality Assurance Testing
We use different methods to check if our products are free of microorganisms, toxicity and unwanted materials. Some of the tests that we perform are:
Anaerobic Plate Count-: It is to check whether the product is free from microorganisms like fungi and bacteria or not.
Heavy Metal Testing -: This is to check if the product is free of unwanted metals like iron, lead, copper, zinc, and aluminum phosphide.
Migration Testing-: This is to check that the product is free of toxicity and does not react with the meal. It also checks the fitness of products for liquid and dry food.
How Do Areca Palm Leaf Products Contribute to Sustainable Living?
When we choose a sustainable life, we reuse natural resources as much as possible. Using areca disposable leaf products, we make the best use of available resources.
Ultimately, it stops the exploitation of natural resources and helps save the planet. Also, it is the need of the hour to live an environmentally responsible life. One of the things is to use nature-friendly products as much as possible.
Areca disposable palm leaf products add elegance to the tableware and cutlery collection. Whether for professional or home parties, these products go well with every occasion. We have plenty of plantations of palm leaves that make it a convenient, cost-effective and natural-friendly solution to produce bowls, plates and cutleries.
Also, it helps in reducing plastic waste as it is a 100% biodegradable material. We can give a better future to our children just by taking this simple step. It is not only an alternative for plastic disposal but also offers health benefits. Unlike plastic, it gives you non-toxic dinnerware. The sooner we know the value of living in harmony with nature, the sooner we move towards a healthy lifestyle. Areca palm leaf plates are the charm of big or small events these days. What would be better than enjoying an event and contributing to nature simultaneously? This environmentally safe compostable tableware is getting recognition at a faster pace.
When you notice the manufacturing process of areca palm leaf products, you realize how safe they are. Purchasing them from the best manufacturer at the best prices will support your dream of a unique dining experience.
Why Should You Choose BioPackz?
BioPackz is a leading manufacturer of eco-friendly dinnerware that contributes to making changes in the world. Sustainable living is the way of life that one should follow if one wants to live a healthy and happy life. At BioPackz, our goal is to encourage people towards sustainable lifestyles. We alone can not make a change. But yes, if everyone does their part, we can create a better tomorrow.
Our nature-friendly areca palm leaf plates, bowls and cutleries are an effort to let people start sustainability from the kitchen. We believe that “We are what we eat and in what we eat.”. Plastic disposal has toxic elements that make even the healthiest meal unhealthy. Serving meals on our areca disposable leaf plate adds more life to your food.
Here is how we contribute through our products
- At BioPackz, we deliver natural and organic areca palm leaf products
- Our team made recyclable, biodegradable and compostable disposable leaf products
- We make our product microwave safe
- We contribute to a healthy meal by offering eco-friendly serving products
- We avoid using chemicals in our products
- Our products go well with any temperature
- We make them durable and reliable
- Our team works with diligence that leaves no space for mistakes.
- We make products that do not burden your pocket.
- We believe that unity is strength- that is what reflects in the way we work. We include communities in our work while collecting and washing areca palm leaves. That further helps us to deliver premium-quality products.
- We create your brand image by offering the most stylish tableware that perfectly goes with your CSR initiatives.
- We are committed to a better future by offering safer, cleaner, and more reliable products.
We are doing our best to achieve our goal of being an eco-friendly nation. Are you doing your best? If not, let us do it together. We are one of the trusted manufacturers and exporters of areca palm leaf products with headquarters in the U.K. Through our excellent product quality and customer experience, we have gained recognition worldwide.